Hardfacing Pipe

Your Leading Hardfacing Pipe Supplier

 

WeiKeLai Welding Technology Co.,Ltd is a new generation science & technology enterprise. Relying on the advanced equipment, mature formulation of surfacing material and hardfacing process technique, we are committed to provide customer quality wear products & welding services at competitive prices.

 

 
 
Why choose us?
 
 
 

Our factory

Our company covers an area of 1530 square meters, More than 1,000 employees,with nearly 20 years of industry experience.

 
 

Production equipment

Drum welding equipment, flat welding machine, rolling machine, plasma cut machine, flux cored wire line, flat machine, welding machine.

 
 

Production market

US, Canada, Russia, Finland, Korea, Vietnam, New Zealand, Bulgaria, Brazil, Chile, Peru, Philippines, Italy, UK and China local market.

 
 

Quality assurance

The company strives to improve customer satisfaction through continual improvement of the quality management system, processes and the assurance of conformity to customer, statutory and/or regulatory requirements.

 

 

Benefits of Hardfacing Pipe

Decreased downtime instances
Adding up an extra layer of protection to your parts and components can help it become durable. Thus, reducing the instances of breakage, damage, and downtime. This is one of the many reasons why a lot of people go with hardfacing.

 

Longer lasting and more durable parts and components
Hardfacing, you not only get extra protection; your parts can also become abrasion and corrosion-resistant, too, making them last longer and become more durable.

Reduced costs

A significant reduction in cost is one of the most notable benefits of hardfacing. Because of the fact that it allows base metals to be stronger, tougher, and more durable, you will have fewer needs to repair and replace them – giving you relevant reduction in cost.

Better part performance

Imagine a chute without any type of hardfacing – do you think they’ll function properly? They absolutely will, for a time. However, if you continue to use it without any sort of protection, it’ll be damaged – and not for long, it can break. If it has a hardfacing coating, you can expect it not to wear down easily. Making it function better and more efficiently.

Reduced storage space needs

Hardfacing protects your parts and components to be worn out; reducing the need for you to store spare and back-up resources. In asking what hardfacing is, these benefits can clearly give you the answers you’re looking for.

 

Hardfacing Abrasion Pipe

 

Applications

●Pneumatic ash transport lines
●Limestone transfer lines
●Coal transfer lines
●Recycling facilities material handling lines
●Water treatment facilities pumping lines
●Concrete transfer lines

 

Techniques for Hard Facing

There are several hard-facing methods, each suitable to particular applications and operational situations. Among the most popular techniques are:

 

Arc welding technique (MMA, MIG, and TIG): Being among the most popular techniques, the arc welding method creates a hard-facing processes layer by using a disposable electrode. The three most common types, Gas Tungsten Arc Welding (GTAW), Gas Metal Arc Welding (GMAW), and Shielded Metal Arc Welding (SMAW), have been used for various purposes.

 

Thermal spraying: This technique creates a layer of protection on the outer layer by spraying melted or semi-molten material onto it. It is frequently employed to prevent rusting or damage at high temperatures.

 

Laser cladding: A more sophisticated technique called laser cladding employs laser energy to fuse wear-resistant material to the outer layer of the element, resulting in a precisely bonded, metallurgically sound, and durable coating.

 

Plasma transferred arc welding (PTA): With plasma arcs, material is deposited onto the workpiece during the more sophisticated process known as plasma transferred arc welding (PTA) welding. High deposition rates and superb control over the hard-faced layer’s quality and thickness are offered by it.

 

Oxy-Fuel Welding (OFW): This conventional technique, which is usually employed for low-cost applications, welds the hard facing material onto the workpiece using an oxy-acetylene flame.

 

Product Specifications

 

 

Pupular hardfacing pipe spec

Thickness(mm)

Min Pipe Radius(mm)

6+4

10±0.5

R≥150

6+6

12±0.5

R≥150

8+6

14±0.5

R≥150

10+8

18±0.5

R≥300

10+10

20±0.5

R≥350

12+10

22±0.5

R≥350

 

Packaging And Delivery

 

 

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Packaging

Package with metal strip and square tube

Thickness options

10mm(6+4); 12mm(6+6); 14mm(8+6); 16mm(8+8); 18mm(10+8); 20mm(10+10); 22mm(12+10); or customized

Width options

1200mm; 1500mm; 2200mm; or customized

 

 

Our Certificate

 

 

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FAQ

 
 

Q: What is chromium carbide hardfacing?

A: Generally, these are iron-base alloys that contain high amounts of chromium (greater than 18 percent) and carbon (greater than 3 percent). These elements form hard carbides (chromium carbides) that resist abrasion. The deposits frequently check-crack about every 1/2 in., which helps relieve stress from welding. Their low friction coefficient also makes them desirable in applications that require material with good slip.
Generally speaking, the abrasion resistance increases as the amount of carbon and chromium increases, although carbon has the most influence. Hardness values range from 40 HRC to 65 HRC. They also can contain other elements that can form other carbides or borides that help increase wear resistance in high-temperature applications. These alloys are limited to two or three layers.

Q: What type of gas is used in GMAW hardfacing?

A: Low penetration and dilution are the major objectives in hardfacing, so pure argon and mixtures of argon with oxygen or carbon dioxide generally will produce the desired result. You also can use pure carbon dioxide, but you'll get more spatter than you would with an argon mixture.

Q: Must parts be preheated before hardfacing?

A: As a rule, you should bring all parts at least to room temperature. You can select higher preheat and interpass temperatures based on the base metal chemistry and hardfacing product you're using.
Manganese and some stainless steels and similar hardfacing products require no preheating, and welding temperatures should be kept as low as possible. Other steels usually require proper preheat and interpass temperatures. You should consult the manufacturer for the best combination to prevent cracking and spalling.

Q: Why are some hardfacing products limited to two or three layers?

A: Limited-layer products usually are in the metal carbide families, such as chromium carbide and tungsten carbide. You can apply martensitic and austenitic products in unlimited layers unless the manufacturer specifies otherwise.
The brittle nature of the metal carbides leads to check-cracking, and as multiple layers are applied, stress continues to build, concentrating at the root of the check cracks, until separation or spalling occurs between the parent metal or buffer and the hardfacing deposit.

Q: Can cast iron be hardfaced?

A: Yes, but you must take preheat and interpass temperatures into account. Nickel and nickel-iron products usually are suitable for rebuilding cast iron. These products aren't affected by the carbon.

We're professional hardfacing pipe manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy high-grade hardfacing pipe for sale here from our factory.Wear Resistant Straight Tube, Cco Abrasion Pipe, Aluminium Pipe Cladding Bends

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